I can only assume that a fork slides a gear to engage the front differenial. With that said, it appears that the link from the air cylinder to the transfer case has become flexible - probably from the constant pressure. I can actually move that link by hand at leasttwo inches after disconnecting it from the air cylinder.
That tells me it's seen its better days. But without knowing how it connects inside the box, I can't just pull it out. It may not hurt anything but then it might just leave a pin or key issue the box.
What I plan to do is determine the actual travel of the cylinder and then modify the link.
Will post the results.
Thanks